
中空玻璃生产线功能特点
时间:2022-10-08 来源://www.qianyantong-e.com/ 发布人:昌盛机械
中空玻璃生产线功能特点:
Features:
1、高生产效率,可靠的自动化:
1. High productivity, reliable automation:
本机全过程由PLC控制,采用触摸式人机界面(7寸)操作,操作人员只需将玻璃放于入料段,生产线各部动。清洗传送采用变频器驱动,实现传送无极调速。传送速度可达12/min。每小时可清洗玻璃200片,每天可清洗玻璃1600片。
The whole process of the machine is controlled by PLC, and the touch type human-machine interface (7-inch) is used for operation. The operator only needs to put the glass in the feeding section, and each part of the production line moves. The cleaning transmission is driven by a frequency converter to realize the stepless speed regulation of transmission. The transmission speed can reach 12/min. It can clean 200 pieces of glass every hour and 1600 pieces of glass every day.
2、自动启动、自动待机、停机功能,实现电能的有效节约,当有玻璃进入生产线后,清洗传送、水泵毛刷、风机、检查灯、检查传送、覆片传送、玻璃定位、平压传送、平压程序执行、翻转台传送、玻璃翻转等均按照玻璃所到位置自动启动,当在设定时间内无工作要求时,以上工作状态部位将依次逐步停机,处于待机状态,当有工作要求时会自动执行以上程序。
2. The functions of automatic start, automatic standby, and shutdown can effectively save electric energy. When glass enters the production line, the cleaning and transmission, water pump brushes, fans, inspection lights, inspection and transmission, coating transmission, glass positioning, flat pressing transmission, flat pressing program execution, turntable transmission, and glass overturning will automatically start according to the position of the glass. When there is no working requirement within the set time, The parts under the above working conditions will be shut down step by step, and will be in standby mode. When there is a working requirement, the above procedures will be automatically executed.
3、清洗传送机构上置功能,防止设备运行过程漏水:
3. Clean the upper function of the transmission mechanism to prevent water leakage during equipment operation:
为避免设备在使用过程中出现漏水情况,本公司将清洗传送机构移到清洗室顶部,彻底了清洗室底部开孔密封漏水问题。
In order to avoid water leakage during the use of the equipment, the company moved the cleaning conveyor to the top of the cleaning room, which completely solved the problem of water leakage of the opening seal at the bottom of the cleaning room.
4、风干室托轮传送功能,避免因夹痕造成废品:
4. Air drying room supporting wheel transmission function, to avoid waste products caused by left pinch marks:
传统结构为采用多道辊轮夹紧方式驱动玻璃离开干燥室,容易使玻璃表面出现夹痕,本公司采用拖轮机构,使玻璃边沿在传送机构上传送,无夹痕.
The traditional structure is to drive the glass out of the drying chamber by means of multi track roller clamping, which is easy to cause pinch marks on the glass surface. The company uses a tugboat mechanism to make the glass edge transfer on the transfer mechanism without pinch marks
5、玻璃清洁度检查功能:
5. Glass cleanliness inspection function:
通过深灰色背景与白色日光灯的结合,方便玻璃表面的清洁度检查。
The combination of dark gray background and white fluorescent lamp facilitates the cleanliness inspection of glass surface.
6、玻璃高度自动测量系统:
6. Automatic glass height measurement system:
合片机上的横梁配有特殊装置,始终停在玻璃上方10cm的位置,不用每次都上下往返一次,大大提高了合片速度。合片机上的第二片玻璃定位精确,无需人工手推辅助定位,真正实现自动合片。
The beam on the film combining machine is equipped with a special device, which always stops at the position 10cm above the glass, instead of going up and down once every time, greatly improving the film combining speed. The second piece of glass on the laminating machine is positioned accurately, without manual pushing for auxiliary positioning, which truly realizes automatic laminating.
7、合理的铝条定位设计
7. Reasonable aluminum bar positioning design
在检查输送机的末端开始安放铝条,使得自动合片动作能够一气合成。并且在合片机上的玻璃自动合片动作尚未结束时,后面的玻璃已经开始安放铝条,大大减少了每片玻璃的平均生产时间,提高了生产率。
The aluminum strip is placed at the end of the inspection conveyor, so that the automatic laminating action can be combined in one gas. In addition, before the automatic glass laminating action on the laminating machine is over, aluminum bars have been placed on the rear glass, greatly reducing the average production time of each piece of glass and improving the productivity.
8、合片段自动玻璃定位、铝框定位功能:
8. Automatic glass positioning and aluminum frame positioning of the combined segment:
第二片玻璃进入覆片段后,玻璃定铝框定位自动执行。
After the second piece of glass enters the covering segment, the positioning of the glass aluminum fixing frame is automatically executed.
9、平压程序自动执行功能,实现中空玻璃的压合:
9. Automatic execution of flat pressing program to achieve perfect pressing of insulating glass:
采用气压控制气缸作为平压机的压合动力,联动四根平行拉杆具有运行平稳、响应速度快、精确定位功能,轻松实现中空玻璃的压合。通过主控制人机界面进行操作,平压机活动平板在气缸的带动下精确定位中空玻璃实际工艺值进行工作。克服了普通平压机因压力大小压合不到位,影响成品玻璃质量:或者压合过度,致使玻璃破损等缺点。
The air pressure control cylinder is used as the pressing power of the flat press, and the linkage of four parallel pull rods has the functions of stable operation, fast response and accurate positioning, which can easily realize the perfect pressing of insulating glass. The operation is carried out through the main control human-machine interface, and the moving plate of the flat press is precisely positioned to the actual process value of the insulating glass under the drive of the cylinder for work. The utility model overcomes the shortcomings of the ordinary flat press that the pressing is not in place due to the pressure, which affects the quality of the finished glass, or that the pressing is excessive, which leads to the breakage of the glass.
10、全套台湾真空系统,支持板内合片功能更加、可靠。
10. A full set of Taiwan vacuum system makes the function of the support plate inner lamination more perfect and reliable.
11、根据季节变化,自动水、风加热功能:
11. According to seasonal changes, automatic water and wind heating function:
由于冬季温度低或在结冰状态下,无法进行正常生产,本生产线具备在每年9月次年4月执行水温自动衡温加热功能。
Since normal production cannot be carried out due to low temperature or icing in winter, this production line has the function of automatic temperature balance heating from September to April of the next year.
以上就是为大家介绍的有关中空玻璃生产线详细的介绍,希望对您有所帮助.如果您有什么疑问的话,欢迎联系我们.我们将以的态度,为您提供服务http://linshi.jncsjx.com
The above is a detailed introduction to the insulating glass production line. I hope it will be helpful to you. If you have any questions, please contact us. We will provide you with our attitude http://linshi.jncsjx.com
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